Honda CBR600F4 1999-2006 Service & Repair Manual (Clymer M445-2)

Honda CBR600F4 1999-2006 Service & Repair Manual (Clymer M445-2)
Brand:Clymer
Product Code:Clymer M445-2
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This Honda CBR manual is 570 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring instruments / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine (carbureted models) / Starting the engine (Fuel injected models / Starting difficulties / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system (carbureted models) / Fuel system (fuel injected models) / Electrical troubleshooting / Troubleshooting test equipment / Basic test procedures / Lighting system / Charging system / Ignition system / Starting system / Front suspension and steering / Brake system

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Tune-up procedure / Air filter / Engine compression test / Spark plugs / Ignition timing inspection / Valve clearance / Carburetor synchronization / Fuel injection starter valve synchronization / Idle speed adjustment / Fuel hose inspection / Control cable lubrication / Throttle cable / Starting enrichment choke cable / Clutch cable adjustments / Engine oil and filter change / Front fork oil change / Drive chain / Sidestand and ignition cut-off switch inspection / Specifications

CHAPTER FOUR / ENGINE TOP END AND EXHAUST
Engien service notes / Engine principles / Exhaust system / Cylinder head cover / Camshafts / Camshaft chain tensioner / Camshaft chain , timing sprocket and chain guides / Cylinder head / Valve lifters and shims / Valves and valve components / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing the engine in the frame / Engine service notes / Removal and installation / Oil pan, oil strainer and pressure relief valve / Oil pump / Oil cooler / Starter clutch / Crankcase / Piston and connecting rod assembly / Crankshaft / Break-in procedure / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Right crankcase cover / External shift mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM
Inspection / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL, CARBURETORS AND EMISSION CONTROL SYSTEMS
Fuel tank / Air filter housing / Carburetor service, overhaul and adjustment / Fuel pump assembly / Fuel filter replacement / Crankcase breather system / Evaporative emission control system / PAIR system / Direct air induction / Specifications

CHAPTER NINE / FUEL AND ELECTRONIC FUEL INJECTION SYSTEMS
Depressurizing the fuel system / Fuel tank / Air filter housing / Throttle body / Fuel injectors / Starter valves / Fast idle wax unit / Pressure regulator / Fuel pressure check / Fuel flow test / Fuel pump assembly / Fuel filter replacement / Fuel cut relay / Manifold absolute pressure MAP sensor / Intake air temperature IAT sensor / Engine coolant temperature ECT sensor / Camshaft pulse generator / Throttle position TP sensor / Bank angle sensor / Oxygen sensor / Emission control system / Engine stop relay / Engine control module ECM / Malfunction indicator light MIL / Throttle cable replacement / Specifications

CHAPTER TEN / ELECTRICAL SYSTEM
Battery / Charging system / Stator coil and left crankcase cover / Flywheel, starter clutch and starter reduction gear / Ignition system / Starter / Starter relay switch / Clutch diode / Lighting system / Combination meter / Tachometer test / Speedometer/speed sensor / Coolant temperature gauge / Thermosensor ECT sensor (all models) / Low fuel indicator / Fuel reserve sensor / Turn signal relay / Horn / Switches / Fuses / Color wiring diagrams / Specifications

CHAPTER ELEVEN / COOLING SYSTEM
Cooling system inspection / Hoses and hose clamps / Coolant reserve tank / Radiator / Cooling fan / Thermostat / Thermostat housing / Water pump / Water pump outlet hose / Specifications

CHAPTER TWELVE / WHEELS, TIRES AND DRIVE CHAIN

CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Steering head and stem / Steering bearing preload / Steering head bearing races / Specifications

CHAPTER FOURTEEN / REAR SUSPENSION
Shock linkage / Shock absorber / Swing arm / Specifications

CHAPTER FIFTEEN / BRAKES
Front rear brake pads / Front rear brake caliper / Front rear master cylinder / Brake disc / Brake pedal / Brake bleeding and draining / Specifications

CHAPTER SIXTEEN / BODY PANELS

INDEX

COLOR WIRING DIAGRAMS


Models covered:
1999 2000 Honda CBR600F (GB)
2001 2002 2003 2004 2005 2006 Honda CBR600F SPORT (GB)
1999 2000 Honda CBR600F4
2001 2002 2003 2004 2005 2006 Honda CBR600F4i

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