Kawasaki KX125, KX250 & KX500 1982-2004 Service & Repair Manual (Clymer M447-3)

Kawasaki KX125, KX250 & KX500 1982-2004 Service & Repair Manual (Clymer M447-3)
Brand:Clymer
Product Code:Clymer M447-3
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This Kawasaki Manual is 592 pages.

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting troubles / Engine performance / Engine / Engine noises / Two-stroke pressure testing / Fuel system / Ignition system / Clutch / Transmission / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE, AND TUNE-UP
Pre-ride checklist / Maintenance schedule / Lubricants / Cleaning solvent / Engine lubrication / Periodic lubrication / Engine tune-up / Storage / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine principles / Engine lubrication / Cleanliness / Servicing engine in frame / Cylinder head / Cylinder and exhaust valve / Cylinder inspection / Exhaust valve decarbonizing / Piston, wrist pin and piston rings / Reed valve assembly / Engine break-in / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Engine sprocket / Countershaft oil seal replacement / Crankcase and crankshaft / Specifications

CHAPTER SIX / CLUTCH, KICKSTARTER, AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch release arm / Exhaust advancer assembly / Clutch / Clutch service / Clutch inspection / Primary drive pinion gear / Clutch cable / Kickstarter / External shift mechanism / Clutch release adjustment / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission / Transmission overhaul / Transmission inspection / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor operation / Carburetor service / Carburetor cleaning and inspection / Carburetor fuel level and float height adjustment / Carburetor rejetting / Carburetor variables / Exhaust system / Exhaust system repair / Specifications

CHAPTER NINE / IGNITION SYSTEM
Component testing / Capacitor discharge ignition / Flywheel rotor / I.C. igniter unit / Ignition coil / Spark plug / Engine stop switch / Ignition timing / Wiring diagrams / Specifications

CHAPTER TEN / LIQUID COOLING SYSTEM
Safety precautions / Cooling system inspection / Radiator(s) / Water pump / Hoses / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Rim and spoke service / Tire changing / Tire repairs / Handlebar / Steering head / Front fork / Fork service / Specifications

CHAPTER TWELVE / REAR SUSPENSION
Rear wheel / Rear hub / Driven sprocket / Drive chain / Tire changing and tire repairs / Shock absorber / Uni-trak linkage / Rear swing arm / Shock absorber brackets / Sub-frame / Specifications

CHAPTER THIRTEEN / BRAKES
Rear drum brakes / Disc brake / Front brake pad replacement / Front caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake disc / Brake bleeding / Specifications

INDEX

WIRING DIAGRAMS


Models covered:
1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 KAWASAKI KX125
1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 KAWASAKI KX250
1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 KAWASAKI KX500

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