Kawasaki Vulcan 700 & Vulcan 750 1985-2006 Service & Repair Manual (Clymer M356-5)

Kawasaki Vulcan 700 & Vulcan 750 1985-2006 Service & Repair Manual (Clymer M356-5)
Brand:Clymer
Product Code:Clymer M356-5
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Clymer Kawasaki Vulcan 700 and Vulcan 750, 1985-2006
Copyright:2006
UPC Code:024185908531
ISBN: 9781599690858

Item ID:M3565

This Kawasaki Vulcan manual is 480 pages.

CHAPTER ONE / GENERAL INFORMATION

Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the bike / Special tips / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Gasket remover / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic¿s tips / Ball bearing replacement / Seals / Riding safety / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Emergency troubleshooting / Engine starting troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Gearshift linkage / Transmission / Electrical troubleshooting / Test equipment / Basic test procedures / Electrical problems / Charging system troubleshooting / Ignition system troubleshooting / Starter system troubleshooting / Carburetor troubleshooting / Excessive vibration / Front suspension and steering / Brake problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Service intervals / Tires and wheels / Battery / New battery installation / Battery electrical cable connectors / Periodic lubrication / Engine oil and filter change / Engine oil pressure test / Fork oil change / Periodic maintenance / Drive chain cleaning and lubrication / Drive chain adjustment / Throttle adjustment / Air filter replacement / Coolant change / Tune-up / Valve clearance adjustment / Compression test / Spark plugs / Ignition timing / Carburetor idle mixture / Specifications

CHAPTER FOUR / ENGINE
Engine principles / Servicing engine in frame / Engine / External oil line / Crankcase right-hand side cover / Cylinder head and camshafts / Cylinder head and cover inspection / Camshaft inspection / Rocker arm and hydraulic lash adjuster assemblies / Valves and valve components / Cylinder block / Camshaft / drive chains / guides and tensioner assemblies / Pistons and piston rings / Oil pump / Primary drive gear / Balancer assembly and starter gears / Front bevel gear assembly / Crankcase / Crankshaft and connecting rods / Break-in / Specifications

CHAPTER FIVE / CLUTCH
Clutch / Clutch release mechanism / Specifications

CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS
External gearshift mechanism / Transmission and internal shift mechanism / Specifications

CHAPTER SEVEN / FUEL / EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor service / Carburetor adjustments / Fuel system cleanliness inspection / Throttle cable replacement / Choke cable replacement / Air filter / Fuel tank / Fuel shutoff valve and filter / Fuel level sensor / Crankcase breather system (U.S. only) / Evaporative emission control system (California models only) / Clean air system (California and Switzerland models) / Exhaust system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Electrical connectors / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Transistorized ignition system / Starter system / Electric starter / Starter relay / Lighting system / Switches / Electrical components / Junction box and fuse panel / Wiring diagrams / Specifications

CHAPTER NINE / LIQUID COOLING SYSTEM
Hoses and hose clamps / Cooling system check / Pressure check / Radiator / Cooling fan and shroud / Thermostat and housing / Water pump / Hoses / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tires / Tire changing / Tire repairs / Handlebar / Steering head and stem / Steering head bearing races / Front forks / Specifications

CHAPTER ELEVEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Final drive unit / Drive shaft / Swing arm / Shock absorbers / Specifications

CHAPTER TWELVE / BRAKES
Front disc brakes / Front brake pad replacement / Front brake caliper / Front master cylinder / Front brake hose replacement / Front brake disc / Bleeding the system / Rear drum brake / Rear brake pedal and cable/rod assembly / Specifications

CHAPTER THIRTEEN / FRAME
Seat / Frame side covers / Frame head side covers / Footpegs / Sidestand / Centerstand / Front fender / Rear fender / Rear hand grip / Frame / Specifications

INDEX

WIRING DIAGRAMS


Models covered:
1985 Kawasaki Vulcan VN700
1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Kawasaki Vulcan VN750
1985 KAWASAKI VN750 (UK)

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