Kawasaki Mojave KSF250 1987-2004 Service & Repair Manual (Clymer M385-2)

Kawasaki Mojave KSF250 1987-2004 Service & Repair Manual (Clymer M385-2)
Brand:Clymer
Product Code:Clymer M385-2
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Clymer Kawasaki Mojave KSF250 1987-2004
Copyright:2007
UPC Code:024185911593
ISBN: 9781599691152

Item ID:M385-2

This Kawasaki Mojave FSF250 ATV manual is 392 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

Manual Organization / Notes, cautions and warnings / Safety first / Service hints / Washing the vehicle / Special tips / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Gasket remover / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic¿s tips / Bearing replacement / Seals / Riding safety / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting troubles / Engine is difficult to start / Poor idle speed performance / Poor running or high speed performance / Engine / Engine noises / Engine leak down test / Fuel system / Electrical troubleshooting / Ignition system / Clutch / Transmission and external shift mechanism / Drive train noise / Handling / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Service intervals schedule / Tires and wheels / Lubricants / Cleaning solvent / Periodic lubrication / Engine oil and filter change / Bypass valve inspection / Control throttle parking brake reverse cable lubrication / Drive chain / Unscheduled lubrication / Periodic maintenance / Air filter / Unscheduled maintenance / Engine tune-up / Valve clearance check and inspection / Compression test check / Spark plugs plug / Pilot air screw adjustment / Idle speed adjustment / Storage /Specifications

CHAPTER FOUR / ENGINE TOP END
Engine principles / Cylinder head cover / Cam chain tensioner / Camshaft / Cylinder head oil pipe / Rocker arms / Cam chain / Chain guides / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings /Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine removal / Engine installation / Oil screen / Oil pump / Oil pipe / Magneto cover / Stator and pickup coils / Magneto rotor / Right balancer / Left balancer / Balancer drive gear / Primary gear and oil pump spur gear / Kickstarter / Kickstarter idler and reverse idler gears / Crankcase and crankshaft / Engine break-in /Specifications

CHAPTER SIX / CLUTCH
Clutch cable / Clutch cover / Oil pressure relief valve / Clutch Release Mechanism / Clutch /Specifications

CHAPTER SEVEN / TRANSMISSION AND GEARSHIFT MECHANISM
External shift mechanism / Reverse mechanism cover / Reverse mechanism / Reverse cable / Transmission troubleshooting / Transmission / internal shift mechanism overhaul / Reverse shaft / Transmission inspection / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor / Carburetor adjustments / Throttle cable replacement / Throttle case / Choke cable replacement / Fuel tank / Fuel valve / Air filter housing / Surge tank / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Magneto / Ignition system / Ignition coil / Cooling fan system / Lighting system / Switches / Wiring and connectors / Wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Hoses and hose clamps / Cooling system inspection / Coolant reservoir / Radiator and cooling fan / Cooling fan / Thermostat / Water pump / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Wheel alignment / Front wheel / Front hub / Handlebar / Steering shaft / Tie rod / Steering knuckle / Control arms / Steering stopper adjustment / Shock absorber / Tires and wheels / Specifications

CHAPTER TWELVE / REAR AXLE / SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Drive chain (1987 models) / Drive chain (1988-on) / Engine sprocket / Rear sprocket / Rear axle / Bearing housing / Swing arm / Shock absorber / Specifications

CHAPTER THIRTEEN / BRAKES
Disc brake / Front brake pads / Front caliper / Front master cylinder / Front brake disc / Rear brake pads / Rear brake caliper / Rear caliper / Parking brake assembly / Rear master cylinder / Brake pedal / Rear brake disc / Brake hose replacement / Parking brake cable replacement / Parking brake lever / Brake bleeding / Specifications

CHAPTER FOURTEEN / FRAME
Footpeg (1987-1988) / Footpeg (1989-on) / Front fender cover / Front fender / Front mud guard / Rear fender / Seat / Specifications

INDEX

WIRING DIAGRAMS


Models covered:
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Kawasaki Mojave KSF250

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