Yamaha Warrior 1987-2004 Service & Repair Manual (Clymer M487-5)

Yamaha Warrior 1987-2004 Service & Repair Manual (Clymer M487-5)
Brand:Clymer
Product Code:Clymer M487-5
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Clymer Yamaha Warrior 1987-2004
Copyright:2004
UPC Code:024185792383
ISBN: 9780892879236

Item ID:M487-5

This Yamaha Warrior ATV manual is 432 pages.

QUICK REFERENCE GUIDE

CHAPTER ONE / GENERAL INFORMATION

Manual organization / Warnings, cautions and notes / Safety / Service hints / Washing the vehicle / Torque specifications /Lubricants / Threadlock / Expendable shop supplies / Parts replacement / Basic hand tools / Precision measuring tools / Special tools / Mechanic's tips / Oil seals / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting troubles / Engine is difficult to start / Poor idle speed / Starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine noises / Clutch / Transmission / Drive train noise / Frame noise / brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Service maintenance intervals schedule / Engine lubrication / Engine oil and filter change / Drive train lubrication / Steering and suspension lubrication / Periodic lubrication / Control cable lubrication / Drive chain cleaning adjustment lubrication / Periodic maintenance / Non-scheduled maintenance / Parking brake adjustment / Speed limiter / Air filter / Toe-in adjustment / Tune-up / Valve clearance / Cylinder compression test check / Spark plug / Ignition timing / Pilot air screw adjustment / Idle speed adjustment / Storage / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine principles / Decompression cam / Chain guides / Cylinder / Pistons and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Removal / Installation / Primary drive gear, balancer gears and oil pump drive gear / Oil pump / Oil pipe / Stator and stator housing / Alternator rotor and starter clutch / Crankcase and crankshaft / Recoil starter / Break-in procedure / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch / External shift mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission / reverse system identification / Transmission troubleshooting / Output axle / Counter wheel gear assembly / Reverse gear / Transmission inspection / Forward shift mechanism / Reverse shift mechanism / Reverse shift lever adjustment / Specifications

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor / Carburetor adjustments / Fuel tank / Air filter air box / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Alternator (stator charge coil) / Voltage regulator/rectifier / Capacitor discharge ignition / Ignition coil / Starting system / Starter solenoid / Lighting system / Switches / Reverse switch relay / Starting circuit cut-off relay / Neutral switch relay / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Shock absorber / Steering knuckle / Handlebar / Steering shaft / Tires and wheels / Specifications

CHAPTER ELEVEN / REAR SUSPENSION
Rear wheels / Rear axle housing / Drive chain / Driven sprocket / Tire changing and tire repairs / Shock absorber / Suspension linkage / Rear swing arm / Specifications

CHAPTER TWELVE / BRAKES
Disc brake / Rear caliper / Brake disc / Brake bleeding / Specifications

CHAPTER THIRTEEN / BODY
Seat / Fuel tank cover / Footpegs / Specifications

INDEX

COLOR WIRING DIAGRAMS


Models covered:
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Yamaha YFM350X 

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