Yamaha Grizzly 660 2002-2007 Service & Repair Manual (Clymer M285)

Yamaha Grizzly 660 2002-2007 Service & Repair Manual (Clymer M285)
Brand:Clymer
Product Code:Clymer M285
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Clymer Yamaha Grizzly 660 2002-2007
Copyright:
UPC Code:024185916390
ISBN: 9781599691633
 
Item ID:M285

This Yamaha Grizzly 660 Manual is 312 pages.

QUICK REFERENCE DATA

Chapter One / General Information

Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

Chapter Two / Troubleshooting
Water damage / Starting the engine / Engine spark test / Electrical testing / Engine performance / Engine noise / Frame noise / Leakdown test / Transmission / Axles, differential and final drive units / Drive shafts and middle gear unit / Brake system / Steering and handling

Chapter Three / Lubrication, Maintenance and Tune-Up
Pre-ride inspection / Engine break-in / Battery / Engine oil and filter / Final drive / Front differential / Air filter / Front drive shaft lubrication / Rear suspension pivot lubrication / Control cable lubrication / Fastener inspection / Speed limiter adjustment / Axle boot inspection / Drain inspection / Cooling system / Exhaust system / Fuel system / Drive belt inspection / Control cable adjustment / Brake system / Tire inspection / Tune-up / Valve clearance / Carburetor adjustment / Ignition timing / Compression test / Spark plug / Specifications

Chapter Four / Engine Top End
Exhaust system / Cylinder head cover / Camshaft and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and rings / Specifications

Chapter Five / Engine Lower End
Removal / Installation / Recoil starter / Balancer and oil pump gears / Cam chain and rear guide / Crankcase / Crankcase seal replacement / Crankcase bearing / Engine balancer / Oil pump / Crankshaft / Middle gear assembly / Middle gear assembly shim and lash adjustment / Specifications

Chapter Six / Clutch and Sheaves
Drive belt cover / Outer bearing housing / Drive belt / Primary and secondary sheaves / Right crankcase cover / Clutch / Specifications

Chapter Seven / Transmission and Shift Mechanisms
Select lever assembly / Select lever cable / External shift mechanism / Transmission / Shift drum and forks / Specifications

Chapter Eight / Fuel System
Carburetor / Fuel valve / Throttle cable / Specification

Chapter Nine / Electrical System
Electrical component / Ignition and charging system operation / Alternator cover / Stator and pickup coil / Rotor, starter clutch and starter gears / Starter / Starting system switches / Ignition system / Charging system / Fan system / Coolant temperature warning system / 4 Four-wheel drive relays and gear motor / Indicator circuits / Switches / Headlights / Taillight / Specifications

Chapter Ten / Cooling System
Cooling system safety / Radiator and fan / Fan sending unit / Coolant temperature sending unit / Thermostat / Water pump / Specifications

Chapter Eleven / Front Suspension and Steering
Front wheel / Front hub / Tie rods / Steering knuckle / Control arms / Shock absorbers / Steering shaft / Handlebar / Wheel runout / Specifications

Chapter Twelve / Front Axles and Differential
Front axles / Differential / Front drive shaft / Specifications

Chapter Thirteen / Rear Suspension
Rear wheel / Rear hub / Rear knuckle / Stabilizer / Control arms / Shock absorbers / Specifications

Chapter Fourteen / Rear Axles and Final Drive
Rear axles / Final drive unit / Specifications

Chapter Fifteen / Brakes
Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Left hand brake cable replacement / Brake system draining / Brake system bleeding / Brake disc / Specifications

Chapter Sixteen / Body
Body panel fasteners / Seat / Fuel tank side panels / Fuel tank cover and fuel tank / Engine side cover and side panel / Front carrier / Front fender hood / Front bumper and skid plate / Front grille and lights / Front fender assembly / Rear carrier and fender panel / Rear fender / Footrest panels / Center and rear skid plates / Specifications

Index

Color Wiring Diagrams


Models covered:
2002 2003 2004 2005 2006 2007 Yamaha Grizzly 660 YFM660F 

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