Yamaha Raptor 660R 2001-2005 Service & Repair Manual (Clymer M280-2)

Yamaha Raptor 660R 2001-2005 Service & Repair Manual (Clymer M280-2)
Brand:Clymer
Product Code:Clymer M280-2
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Clymer Yamaha Raptor 660R, 2001-2005
Copyright:2005
UPC Code:024185793434
ISBN: 9780892879342
 
Item ID:M280-2

This Yamaha Raptor 660R Manual is 304 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

Manual organization / Warnings, cautions and notes / Safety / Basic service methods / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine spark test / Engine performance / Electrical testing / Electrical component replacement / Engine starting system / Engine noise / Machine noise / Engine leak down test / Clutch / Gear shift linkage and transmission / Brakes / Steering and handling

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Engine break-in / Tune-up and maintenance service intervals / Battery / Fuel and lubricants / Periodic lubrication / Engine oil and filter change / Drive chain lubrication and cleaning / Air filter service / Maintenance and inspection / Speed limiter adjustment / Carburetor float bowl draining / Muffler cleaning / Coolant change / Drive chain and sprocket inspection / Drive chain adjustment / Drive chain slider and guard inspection / Throttle cable adjustment / Clutch cable adjustment / Reverse cable adjustment / Parking brake cable adjustment / Choke cable adjustment / Brake adjustment and inspection / Tune-up / Valve clearance / Timing / Carburetor idle speed and mixture adjustment / Compression check / Spark plug / Specifications

CHAPTER FOUR / ENGINE TOP END
Shop cleanliness / Exhaust system / Cylinder head cover / Camshaft and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Shop cleanliness / Engine / Cam chain and rear guide / Crankcase / Seal replacement / Crankcase bearing replacement / Engine balancer / Oil strainer / Crankshaft / Specifications

CHAPTER SIX / CLUTCH, GEARSHIFT LINKAGE AND LUBRICATION SYSTEM
Right crankcase cover / Clutch / Oil pump / Balancer shaft driven gear / Primary drive gears / Speed sensor / Shift lever / External gearshift linkage / Clutch cable replacement / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Service notes / Early and late transmission differences / Input shaft / Output shaft / Transmission inspection / Reverse shaft and lockout assemblies / Shift drum and forks / Specifications

CHAPTER EIGHT / FUEL SYSTEM
Carburetors / Carburetor cleaning and inspection / Float adjustment / Carburetor synchronization / Carburetor systems / Fuel valve / Throttle cable replacement / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Resistance testing guidelines / Continuity testing guidelines / Basic ignition and charging system operation / Upper idle gear cover / Left crankcase cover / Lower idle gear / Stator and pickup coil / Rotor and starter clutch / Starter / Starting system switches / Ignition system / Charging system / Fan system / Water temperature warning circuit / Indicator circuits / Headlight / Taillight / Left handlebar switches / Specifications

CHAPTER TEN / COOLING SYSTEM
Safety precautions / Thermostat / Water temperature sending unit / Radiator and fan / Fan sending unit / Water pump / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Tie rods / Steering knuckle / Control arms / Shock absorbers / Steering shaft / Handlebar / Tires and wheels / Specifications

CHAPTER TWELVE / REAR SUSPENSION
Rear wheel / Rear wheel hub / Rear axle / Rear axle hub / Sprockets / Drive chain / Shock absorber / Rear suspension adjustment / Shock linkage / Swing arm / Specifications

CHAPTER THIRTEEN / BRAKES
Disc brake fundamentals / Front brake pads / Front brake calipers / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications

CHAPTER FOURTEEN / BODY
Seat / Front panel / Headlight assembly / Fuel tank top panel / Front fender / Rear fender / Fuel tank / Fuel tank protectors / Footguard assembly / Skid plates

INDEX

COLOR WIRING DIAGRAM


Models covered:
2001 2002 2003 2004 2005 Yamaha YFM660R Raptor 

 

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